Quality Assurance
an ISO 14001:2015 Certified, ISO 9001:2015 Certified, ISO 45001:2015 Certified Quality is the top priority of our company. Based on the concept of Total Quality Management, we are following strict quality standards in every stage of our manufacturing process namely raw-material inspection, testing secondary ingots, and segregation of scrap.
We are well equipped with the most advanced spectro analysis instrument like Photo Emission Spectrometer from Spectro of Germany, and for Wet Analysis we have an in house Chemical Lab.
Every heat is checked intensely for not only its chemical composition but also for its grain size, dross content, and gas content and physical strength.
In addition to the plant quality assurance job, our Q.C. department also provides after sales services to our customers. We offer free consulting and troubleshooting service to all our customers.
Incoming Material
- Visual Check
- Scraps of one quality are purchased.
- Scraps generally bought are baled wires, baled/loose sheets, turnings etc.
- Quality Scraps are PMIed before they are purchased.
- Spectrometer test for chemical composition.
- Testing of Secondary ingots for quality.
- Raw materials are kept in an enclosure free of moisture.
Inprocess Inspection
- Temperature Control using pyrometer
- Degassing & Fluxing
- Grain refinement where required
- Online chemical Composition check
Finished Goods
- Every heat is marked with batch number, which ensure
complete back traceability upto raw material stage. - Every heat is re-tested for its chemical composition.
- Each Batch test samples retention for 30 days.
- Each batch is color coded after the ingots have cooled.
- All manufactured goods are kept in an enclosure free of moisture.
Dispatch of Goods
- Each batch of ingots is dispatched with its own test certificate.
- If required strapping is done of 500Kg lots.
- Each Batch test samples retention for 30 days.
Testing Equipments
- The latest CCD based Spectrometer is imported from UK.
- Full-fledged chemical Lab for Wet Analysis
- Thermocouple based Pyrometers along with IR guns for temperature control and measurement.
Equipments used for Manufacturing
- Rotary Furnace 5.5 -MT – using CBI Uni-gas Burners – Made in Italy.
- Stand by Tilting Furnace 5 – MT
- Casting conveyor 185 moulds
Contact us!
Plot No.25, 3rd Main Road, Veerasandra Indl.Area, Hosur Road, Electronic city Post, Bangalore-560100
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